Ford F-150 2015-2020 Workshop Repair Manual

Ford F-150 
Workshop Repair Manual Download

Ford F-150 2015 2020 Workshop Repair Manual Download PDF

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Ford F-150
Workshop Repair Manual

from 2015 to 2020

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This download covers the whole thirteenth generation F-150, the aluminium-bodied truck Ford built from 2015 to 2020. It is two complete factory manuals, 33,918 pages between them, and you get both for one price.

Ford facelifted this truck for 2018 and changed a great deal underneath while it was at it, so one book cannot honestly cover all six years. The first manual runs to 13,343 pages and documents the 2015 to 2017 trucks. The second runs to 20,575 pages and documents 2018 to 2020, including the engines and the gearbox that arrived with the facelift. Whichever year you own, the coverage here is the coverage Ford wrote for it.

Read this before buying so you know exactly what you are getting. This is two PDFs in one download, not a single file: open the 2015-2017 book for a pre-facelift truck and the 2018-2020 book for a facelift truck. Both carry full wiring diagrams. One cosmetic point worth knowing in advance: in the specification tables the registered trademark and degree symbols did not survive the original conversion cleanly, so Motorcraft and MERCON read with a stray letter in front of the symbol. No figure, torque value or procedure is affected.

Which vehicles this manual fits

  • Fits: Ford F-150, thirteenth generation, in Regular Cab, SuperCab and SuperCrew form, two wheel drive and four wheel drive, including the Raptor in the 2018-2020 book
  • Covers years: 2020, 2019, 2018, 2017, 2016, 2015
  • Engines, 2015 to 2017: 2.7L EcoBoost (238 kW / 324 PS), 3.5L EcoBoost (272 kW / 370 PS), 3.5L Duratec naturally aspirated V6 (209 kW / 284 PS) and the 5.0L V8
  • Engines, 2018 to 2020: 3.3L Duratec V6 and the 3.0L Power Stroke turbo diesel, both new for the facelift, alongside the 2.7L EcoBoost, the 3.5L EcoBoost and the 5.0L Ti-VCT V8
  • Gearboxes: the 6R80 six-speed automatic with SelectShift on the earlier trucks, and the 10R80 ten-speed automatic on the later ones, each with its own overhaul, external controls and cooling coverage
  • Driveline: 8.8 inch and 9.75 inch rear axles, the electronic locking differential, front drive axle and halfshafts, transfer case including the Raptor 4HI-LOC torque on demand case, and the four wheel drive systems
  • Body: the aluminium body that defines this generation, with panel repair, riveting and bonding covered throughout
  • Wiring: full schematics in both books, with circuit numbers, wire colour codes, connector views, pin-outs, splices and ground points
  • Language: English
  • Pages: 33,918 across two PDFs, 13,343 for 2015-2017 and 20,575 for 2018-2020
  • File type: ZIP archive of two PDFs, 805 MB

Inside this manual

Every entry below is a subsystem the two documents cover under their own headings, across all six years:

  • Engine, overview and in-vehicle repair, every engine
  • Cylinder Head LH and RH
  • Engine Front Cover and Timing Chain
  • Crankshaft Front Seal, Oil Pan and Oil Cooler
  • Engine Mount LH and RH
  • Accessory Drive
  • Engine Cooling
  • Engine Ignition
  • Electronic Engine Controls
  • Starting System
  • Charging System, by engine
  • Fuel System and Fuel Charging
  • Fuel Tank and Lines
  • Turbocharger, EcoBoost engines
  • 3.0L Power Stroke diesel, engine and fuel system
  • Glow Plug System, diesel
  • Diesel emission control and exhaust aftertreatment
  • Intake Air Distribution and Filtering
  • Evaporative Emissions and Engine Emission Control
  • Exhaust System
  • Automatic Transmission, 6R80 six-speed
  • Automatic Transmission, 10R80 ten-speed
  • Automatic Transmission External Controls
  • Transmission Cooling
  • Raptor transmission and driveline
  • Four-Wheel Drive Systems
  • Transfer Case, including 4HI-LOC torque on demand
  • Driveshaft
  • Rear Drive Axle and Differential, 8.8 and 9.75 inch
  • Electronic Locking Differential (ELD)
  • Front Drive Axle, Differential and Halfshafts
  • Wheel Hubs and Bearings
  • Suspension System, front and rear
  • Wheels and Tires
  • Tire Pressure Monitoring System (TPMS)
  • Wheel alignment specifications
  • Brake System, general information
  • Front and Rear Disc Brake, Hydraulic and Power Actuation
  • Parking Brake and Actuation
  • Anti-Lock Brake System (ABS) and Stability Control
  • Auxiliary Brake System, trailer brake control
  • Power Steering
  • Steering Column and Column Electrical Components
  • Steering Linkage
  • Climate Control System, manual and automatic
  • Instrumentation, Message Center, Panel and Switches
  • Information and Entertainment System
  • SYNC module and touchscreen systems
  • Bang and Olufsen audio system
  • Front Controls Interface Module (FCIM)
  • Module Communications Network and data lines
  • Body Control Module (BCM)
  • Module hardware test routines, APIM, BCM, IPC, PCM
  • Diagnostic Trouble Code (DTC) charts and descriptions
  • Pinpoint Tests
  • Engine Controls reference values and symptom charts
  • System Wiring Diagrams, by circuit
  • Engine performance and transmission circuits, per engine
  • Power Distribution and Ground Distribution circuits
  • Connector Views, Pin-outs, Splices and Ground Points
  • Battery, Mounting and Cables
  • Generator and Regulator
  • Direct Current to Direct Current (DC/DC) Converter
  • Exterior Lighting and Headlamps
  • Fog, Turn Signal and Hazard Lamps
  • Parking, Rear, License Plate and Trailer Lamps
  • Interior Lighting and Instrument Illumination
  • Passive Anti-Theft System (PATS) and Forced Entry
  • Cruise Control and Adaptive Cruise Control
  • Parking Aid and 360 degree camera
  • Pro Trailer Backup Assist
  • Blind Spot Information and Lane Keeping
  • Collision Warning, Avoidance and Pre-Collision Assist
  • Rear View Mirrors and Memory Mirrors
  • Handles, Locks, Latches and Entry Systems
  • Glass, Frames, Mechanisms, Wipers and Washers
  • Roof Opening Panel
  • Front Seats, Rear Seats and Memory Seats
  • Power Running Board (PRB)
  • Interior and Exterior Trim, Body Closures and Pickup Box
  • Body repairs, aluminium panels, rivets and adhesive
  • Supplemental Restraint System and Seatbelts
  • Noise, Vibration and Harshness (NVH)
  • Jacking, Lifting and Specifications

Sample pages from this manual

These are real pages taken from both documents, so you can see exactly what you are buying:

Ford F-150 2018-2020 manual air conditioning wiring circuit diagram

Ford F-150 2015-2020 engine connector view and pin-out

Ford F-150 2015-2020 driveshaft and rear axle service procedure

Ford F-150 2015-2020 front disc brake diagnosis and installation

What you can repair with it

The two books together give you the whole generation, and the split matters more on this truck than on most. Ford changed the engine range and the gearbox for 2018, so a 2016 owner and a 2019 owner are working on genuinely different vehicles even though the truck looks similar. Buying one book and finding it stops in 2017 is the usual disappointment with this generation. That does not happen here.

The diagnostic half is the part worth paying for. Between them the documents carry many thousands of references to Ford's pinpoint tests, along with powertrain DTC charts, symptom charts and reference values. A pinpoint test tells you which terminal to back-probe, what reading to expect and what to do with each answer, so you follow a decision tree to the fault instead of working through a list of likely causes. The 2018-2020 book adds module hardware test routines for the APIM, BCM, instrument cluster and PCM, which tell you whether a module is actually faulty before you buy one.

Engine work is complete and separate for every unit Ford fitted across the six years. The naturally aspirated 3.5L Duratec and the early 2.7L and 3.5L EcoBoost engines are in the first book. The 3.3L Duratec and the 3.0L Power Stroke diesel, both introduced with the facelift, are in the second, the diesel with its own fuel system, glow plugs and exhaust aftertreatment. Cylinder heads, front covers, timing chains, crankshaft seals, oil pans and mounts each have their own removal and installation procedure with the torque figure quoted inline at the step.

Both gearboxes are covered to overhaul level: the 6R80 six-speed on the earlier trucks and the 10R80 ten-speed on the later ones, each with external controls, cooling and the exploded views with Ford part numbers. The Raptor is documented in the 2018-2020 book, including its own transmission, driveline and the 4HI-LOC torque on demand transfer case.

Wiring is covered properly in both halves, which is the half most downloads leave out. The 2018-2020 book carries a System Wiring Diagrams section of 196 numbered circuit figures across 40 named circuits, most of them spread over several sheets. Every engine gets its own engine performance and automatic transmission circuit, and there are separate anti-lock brake circuits for the Raptor and for everything else. Power distribution, ground distribution, computer data lines, body control modules, the instrument cluster, headlights, exterior lamps, cruise, navigation with the Bang and Olufsen system, memory seats and memory mirrors all have their own drawings, with wire colours, connector numbers, splices and ground points marked. Alongside them sit connector views and pin-out tables giving pin, circuit, gauge and qualifier for each terminal.

Body repair matters more on this generation than on any Ford truck before it. The panels are aluminium, riveted and bonded where a steel truck would be welded, and the repair procedures reflect that. If you are quoting or carrying out collision work on one of these, that section alone justifies the download.

Driver assistance is documented module by module across both books: adaptive cruise, lane keeping, blind spot information, pre-collision assist, parking aid with the 360 degree camera, and Pro Trailer Backup Assist, each with its own diagnosis and module coverage.

Manual language and format

English is the only language in the set. The download is a ZIP archive holding two PDFs, one for each half of the generation, and you extract it before use. Both are fully searchable, so typing a part number, a DTC or a section name takes you straight to it within whichever book you have open. Sections are named plainly and both documents are bookmarked the way the source was issued.

The content is Ford's own service information, licensed and reissued in this form. The illustrations carry Ford's figure numbers and the note "Courtesy of FORD MOTOR COMPANY", and the procedures are Ford's, with Ford part numbers, Ford special tool references and Ford torque figures throughout.

One limitation to be aware of, and we would rather say it here than have you find it. In the specification tables the registered trademark and degree symbols did not survive the original conversion cleanly, so Motorcraft and MERCON read with a stray capital letter in front of the symbol. It is cosmetic and confined to those symbols. No figure, torque value, wire colour or procedure is affected.

Nothing installs and nothing needs activating. Any PDF reader opens both books, on a workshop laptop, a Mac, a tablet propped on the wing, or a phone.

Questions about this manual

Which of the two books do I need?
The 2015-2017 book for a pre-facelift truck, the 2018-2020 book for a facelift truck. You get both either way, so if you are not sure of your truck's year you are still covered.

Does it cover the 3.0L Power Stroke diesel?
Yes, in the 2018-2020 book, with its own engine, fuel system, glow plug, emission control and exhaust aftertreatment sections. The diesel was only offered on this truck from 2018.

Are wiring diagrams included?
Yes, in both books. The 2018-2020 half alone carries 196 circuit figures across 40 named circuits, with wire colours, connector numbers, splices and ground points, plus connector views and pin-out tables. This is the part most downloads for this truck leave out.

Is the Raptor covered?
Yes, in the 2018-2020 book. It has its own transmission and driveline procedures, the 4HI-LOC torque on demand transfer case, a separate anti-lock brake circuit and its own supplemental restraint coverage.

Which gearbox does my truck have?
Trucks up to 2017 use the 6R80 six-speed automatic with SelectShift. The 10R80 ten-speed came in with the facelift for 2018. Both are covered to full overhaul level, so either way you have the exploded views, the part numbers and the specifications.

Does it cover the aluminium body repair?
Yes. Panel repair, closures, the pickup box, riveting and bonding are all present, which matters on this generation because the repair method changed with the material.

How does this compare with a Haynes or Chilton book?
There is no real comparison. Those books give you a few hundred pages stretched across a whole model range, and typically stop short of the facelift. This is 33,918 pages written for this truck by the people who built it, covering all six years and every engine Ford fitted. Every torque figure is Ford's own and sits inline with the step, against the exact fastener, so you are never hunting a specification table at the back. Diagnosis runs on Ford's pinpoint tests, which name the terminal to probe and the reading to expect at every branch. The illustrations are Ford's, colour coded so the part you are touching is picked out on the page. You also get the things an aftermarket book will not carry at all: full wiring schematics circuit by circuit, both gearboxes stripped to the last circlip, the Raptor, the diesel, and the aluminium body work with its rivet and adhesive specifications. For the price of a single paper manual you get what the dealer technician works from, twice over.

How you receive it

Checkout is secure and the download link arrives once payment clears. Nothing is posted and there is no disc. The link stays live, so you can pull the archive down again whenever you need it.